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Design and analysis of a class of redundant collaborative manipulators with 2-dimension large rotationalangles

Xiaodong JIN, Yuefa FANG, Dan ZHANG, Xueling LUO

《机械工程前沿(英文)》 2020年 第15卷 第1期   页码 66-80 doi: 10.1007/s11465-019-0570-x

摘要: The parallel spindle heads with high rotational capability are demanded in the area of multi-axis machine tools and 3D printers. This paper focuses on designing a class of 2R1T (R: Rotation; T: Translation) parallel spindle heads and the corresponding collaborative 5-axis manipulators with 2-dimension (2D) large rotational angles. In order to construct 2D rotational degrees of freedom (DOF), a platform with 2-dimension revolute joints is proposed first. Based on the constraint screw theory, the feasible limbs that can be connected in the platform are synthesized. In order to provide constant rotational axis for the platform, a class of redundant limbs are designed. A class of redundant 2R1T parallel spindle heads is obtained by connecting the redundant limbs with the platform and the redundant characteristics are verified by the modified Grübler-Kutzbach criterion. The corresponding 5-axis collaborative manipulators are presented by constructing a 2-DOF series translational bottom moving platform. The inverse kinematics and the orientation workspace as well as the decoupling characteristics of this type of 2R1T parallel spindle heads are analyzed. The results show that these manipulators have large 2D rotational angles than the traditional A3/Z3 heads and can be potentially used in the application of multi-axis machine tools and the 3D printers.

关键词: parallel mechanism     redundant mechanism     large rotational angles     machine tools     2R1T spindle head     collaborative manipulator    

Soft curvature sensors for measuring the rotational angles of mechanical fingers

Haixiao LIU, Li LI, Zhikang OUYANG, Wei SUN

《机械工程前沿(英文)》 2020年 第15卷 第4期   页码 610-621 doi: 10.1007/s11465-020-0596-0

摘要: The design, fabrication, and testing of soft sensors that measure elastomer curvature and mechanical finger bending are described in this study. The base of the soft sensors is polydimethylsiloxane (PDMS), which is a translucent elastomer. The main body of the soft sensors consists of three layers of silicone rubber plate, and the sensing element is a microchannel filled with gallium-indium-tin (Ga-In-Sn) alloy, which is embedded in the elastomer. First, the working principle of soft sensors is investigated, and their structure is designed. Second, the relationship between curvature and resistance is determined. Third, several sensors with different specifications are built in accordance with the structural design. Experiments show that the sensors exhibit high accuracy when the curvature changes within a certain range. Lastly, the soft sensors are applied to the measurement of mechanical finger bending. Experiments show that soft curvature sensors can effectively reflect mechanical finger bending and can be used to measure the bending of mechanical fingers with high sensitivity within a certain working range.

关键词: soft sensor     Ga-In-Sn alloy     strain sensing     curvature sensing     mechanical finger bending    

Scrutiny of non-linear differential equations Euler-Bernoulli beam with large rotational deviation by

M. R. AKBARI,M. NIMAFAR,D. D. GANJI,M. M. AKBARZADE

《机械工程前沿(英文)》 2014年 第9卷 第4期   页码 402-408 doi: 10.1007/s11465-014-0316-8

摘要:

The kinematic assumptions upon which the Euler-Bernoulli beam theory is founded allow it to be extended to more advanced analysis. Simple superposition allows for three-dimensional transverse loading. Using alternative constitutive equations can allow for viscoelastic or plastic beam deformation. Euler-Bernoulli beam theory can also be extended to the analysis of curved beams, beam buckling, composite beams and geometrically nonlinear beam deflection. In this study, solving the nonlinear differential equation governing the calculation of the large rotation deviation of the beam (or column) has been discussed. Previously to calculate the rotational deviation of the beam, the assumption is made that the angular deviation of the beam is small. By considering the small slope in the linearization of the governing differential equation, the solving is easy. The result of this simplification in some cases will lead to an excessive error. In this paper nonlinear differential equations governing on this system are solved analytically by Akbari-Ganji’s method (AGM). Moreover, in AGM by solving a set of algebraic equations, complicated nonlinear equations can easily be solved and without any mathematical operations such as integration solving. The solution of the problem can be obtained very simply and easily. Furthermore, to enhance the accuracy of the results, the Taylor expansion is not needed in most cases via AGM manner. Also, comparisons are made between AGM and numerical method (Runge-Kutta 4th). The results reveal that this method is very effective and simple, and can be applied for other nonlinear problems.

关键词: AGM     critical load of columns     large deformations of beam     nonlinear differential equation    

Bending and rotational behaviour of semi-continuous composite beams

WANG Jingfeng, LI Guoqiang

《结构与土木工程前沿(英文)》 2008年 第2卷 第2期   页码 116-122 doi: 10.1007/s11709-008-0015-9

摘要: Stresses and deflections were measured in various semi-continuous composite beams. The bending and rotational capacities of the composite connections were measured in terms of beam curvatures and deflections by using two full-scale semi-rigid composite frames with monotonic loadings. The effect of semi-rigid connections on the performance of composite beams with various loadings was compared with predictions and codes. The tests show that the semi-continuous composite beams are more economic and effective than the simple or continuous composite beams. The semi-rigid connections affect the bending capacities and beam deflections, so the connection behavior should be considered in the design of composite beams. Yielding analysis of the steel beam bottom flange has some influence on the deflection calculation of composite beams.

关键词: rotational     effective     deflection calculation     semi-continuous composite     full-scale semi-rigid    

Effect of placement angles on wireless electrocoagulation for bipolar aluminum electrodes

Zhenlian Qi, Jinna Zhang, Shijie You

《环境科学与工程前沿(英文)》 2018年 第12卷 第3期 doi: 10.1007/s11783-018-1034-y

摘要: We in our previous study reported the wireless electrocoagulation (WEC) based on bipolar electrochemistry for water purification. One of the most important advantages of WEC is the omission of ohmic connection between bipolar electrode (BPE) and power supply, and thus the electrochemical reactions on BPE are driven by electric field in solution induced by driving electrodes. In this study, the impact of placement angle of bipolar aluminum electrode on WEC was investigated to provide a detailed analysis on the correlations between the bipolar electrode placement angle and bipolar electrocoagulation reactions. The results showed that the WEC cell with a horizontal BPE placed at 0° produced the maximum dissolved aluminum coagulant, accounting for 71.6 % higher than that with a vertical one placed at 90°. Moreover, the finite element simulations of current and potential distribution were carried out along the surface of BPE at different placement angles, revealing the mechanism of different BPE placement angles on aluminum dissolution rates in WEC system.

关键词: Bipolar electrochemistry     Wireless electrocoagulation     Placement angle    

properties of friction stir welded aluminum alloy joints based on axial force, traverse speed, and rotational

Biranchi PANDA,A. GARG,Zhang JIAN,Akbar HEIDARZADEH,Liang GAO

《机械工程前沿(英文)》 2016年 第11卷 第3期   页码 289-298 doi: 10.1007/s11465-016-0393-y

摘要:

Friction stir welding (FSW) process has gained attention in recent years because of its advantages over the conventional fusion welding process. These advantages include the absence of heat formation in the affected zone and the absence of large distortion, porosity, oxidation, and cracking. Experimental investigations are necessary to understand the physical behavior that causes the high tensile strength of welded joints of different metals and alloys. Existing literature indicates that tensile properties exhibit strong dependence on the rotational speed, traverse speed, and axial force of the tool that was used. Therefore, this study introduces the experimental procedure for measuring tensile properties, namely, ultimate tensile strength (UTS) and tensile elongation of the welded AA 7020 Al alloy. Experimental findings suggest that a welded part with high UTS can be achieved at a lower heat input compared with the high heat input condition. A numerical approach based on genetic programming is employed to produce the functional relationships between tensile properties and the three inputs (rotational speed, traverse speed, and axial force) of the FSW process. The formulated models were validated based on the experimental data, using the statistical metrics. The effect of the three inputs on the tensile properties was investigated using 2D and 3D analyses. A high UTS was achieved, including a rotational speed of 1050 r/min and traverse speed of 95 mm/min. The results also indicate that 8 kN axial force should be set prior to the FSW process.

关键词: tensile properties     ultimate tensile strength     tensile elongation     friction stir welding     tool rotational speed     genetic programming     welding speed    

Investigation into the influence of diffuser stagger angles on the flow field and performance of a centrifugal

XI Guang, DING Haiping, YUAN Minjian, ZHANG Chunmei, ZHOU Li

《能源前沿(英文)》 2007年 第1卷 第3期   页码 290-294 doi: 10.1007/s11708-007-0041-7

摘要: The performance graphs of a centrifugal compressor under different diffuser stagger angles were measured, and the influence of different stagger angles of vanes on the stage performance as well as flow field was investigated numerically. The results show that the performance graph shifts when the diffuser stagger angle is altered; the influence of different stagger angles of vanes on the flow field inside the centrifugal compressor is great. Large scale vortices appear on the diffuser vane under larger incidence. An optimal diffuser stagger angle should exist at a specified flow rate to make the characteristic of the flow optimized. The incidence corresponding to the highest efficiency is not 0º at the design condition.

关键词: diffuser stagger     incidence     different stagger     flow     centrifugal compressor    

Effects of inclination angles of disc cutter on machining quality of Nomex honeycomb core in ultrasonic

Yidan WANG, Renke KANG, Yan QIN, Qian MENG, Zhigang DONG

《机械工程前沿(英文)》 2021年 第16卷 第2期   页码 285-297 doi: 10.1007/s11465-021-0631-9

摘要: Ultrasonic cutting with a disc cutter is an advanced machining method for the high-quality processing of Nomex honeycomb core. The machining quality is influenced by ultrasonic cutting parameters, as well as tool orientations, which are determined by the multi-axis machining requirements and the angle control of the cutting system. However, in existing research, the effect of the disc cutter orientation on the machining quality has not been studied in depth, and practical guidance for the use of disc cutters is lacking. In this work, the inclined ultrasonic cutting process with a disc cutter was analyzed, and cutting experiments with different inclination angles were conducted. The theoretical residual height models of the honeycomb core, as a result of the lead and tilt angles, were established and verified with the results obtained by a linear laser displacement sensor. Research shows that the residual height of the honeycomb core, as a result of the tilt angle, is much larger than that as a result of the lead angle. Furthermore, the tearing of the cell wall on the machined surface was observed, and the effects of the ultrasonic vibration, lead angle, and tilt angle on the tear rate and tear length of the cell wall were studied. Experimental results revealed that ultrasonic vibration can effectively decrease the tearing of the cell wall and improve the machining quality. Changes in the tilt angle have less effect than changes in the lead angle on the tearing of the cell wall. The determination of inclination angles should consider the actual processing requirements for the residual height and the machining quality of the cell wall. This study investigates the influence of the inclination angles of a disc cutter on the machining quality of Nomex honeycomb core in ultrasonic cutting and provides guidelines for machining.

关键词: Nomex honeycomb core     disc cutter     inclined ultrasonic cutting     machining quality    

一种新型转子式陀螺的分辨率为0.47″的转子微偏转角度检测方法 Article

Hai LI, Xiao-wei LIU, Rui WENG, Hai-feng ZHANG

《信息与电子工程前沿(英文)》 2017年 第18卷 第5期   页码 591-598 doi: 10.1631/FITEE.1500454

摘要: 差分电容检测被广泛应用于振动陀螺仪质量块的位移测量,然而由于结构、理论以及接口电路等因素的限制其在转子式陀螺所需的转子偏转角度检测方面还尚未取得较高分辨率。本文提出了一种差分电容检测结构,用以测量一种新型转子式陀螺转子的偏转角度。本文建立了结构电容与转子偏转角度之间关系的数学模型,分析了差分电容与结构参数之间的关系,并获得了初步优化的尺寸参数。设计了一款低噪声读出接口电路将差分电容的变化转换为电压信号。对陀螺仪的转台测试结果表明,该角度检测结构的最小可分辨的偏转角度小于0.47″(0.00013°),三次多项式补偿后检测结构的非线性可达0.33%,并可进一步提高。结果表明该检测结构和电路有助于实现该陀螺仪的高精度。

关键词: 微角度检测;差分电容结构;转子式陀螺    

六自由度光栅干涉仪中的无偏溯源角表达法 Research Article

常笛1,2,胡鹏程1,2,谭久彬1,2

《信息与电子工程前沿(英文)》 2021年 第22卷 第12期   页码 1551-1684 doi: 10.1631/FITEE.2000432

摘要: 基于机器人领域的融合角(fused angles)表达法,本文提出“无偏溯源角(fused-like angles)”表达法,因无偏溯源角不会引起溯源偏差,更加符合光栅干涉仪中的定义,从而更适合六自由度测量

关键词: 无偏溯源角;光栅干涉仪;六自由度测量;角度表达方法    

Development of an analytical model to estimate the churning losses in high-speed axial piston pumps

《机械工程前沿(英文)》 2022年 第17卷 第2期 doi: 10.1007/s11465-021-0671-1

摘要: The axial piston pumps in aerospace applications are often characterized by high-speed rotation to achieve great power density. However, their internal rotating parts are fully immersed in the casing oil during operation, leading to considerable churning losses (more than 10% of total power losses) at high rotational speeds. The churning losses deserve much attention at the design stage of high-speed axial piston pumps, but accurate analytical models are not available to estimate the drag torque associated with the churning losses. In this paper, we derive the analytical expressions of the drag torque acting on the key rotating parts immersed in oil, including the cylinder block and the multiple pistons in a circular array. The calculated drag torque agrees well with the experimental data over a wide range of rotational speeds from 1500 to 12000 r/min. The presented analytical model provides practical guidelines for reducing the churning losses in high-speed axial piston pumps or motors.

关键词: axial piston pump     rotating parts     high rotational speed     churning losses     drag torque    

Vibratory behaviors of Jeffcott system on cylindrical roller bearings

Hao WU, Jianwen WANG, Qi AN

《机械工程前沿(英文)》 2009年 第4卷 第3期   页码 305-309 doi: 10.1007/s11465-009-0036-7

摘要: A Jeffcott rotor system of cylindrical roller bearings is studied in detail. Its critical speed is calculated by a new calculation method with roller bearing stiffness and damping. The influences of bearing parameters, such as the roller length, rotor mass, distance between the bearings and the kinematics viscosity of oil on the system critical speed are numerically studied, and the influences of an oil film and damping on the critical speed are also studied. Regular curves of the relationship between the geometric parameters and the system critical speed are obtained. The results show that with increasing roller length and radial load, the critical speed increases; and with increasing rotor mass and the distance between the bearings and the kinematics viscosity, the critical speed decreases. This means that an oil film will decrease the critical rotational speed of the rotor system.

关键词: roller bearing     bearing-rotor system     design value     critical rotational speed    

Features of seismic hazard in large dam projects and strong motion monitoring of large dams

Martin WIELAND,

《结构与土木工程前沿(英文)》 2010年 第4卷 第1期   页码 56-64 doi: 10.1007/s11709-010-0005-6

摘要: Earthquakes can affect large dam projects in many different ways. Usually, design engineers are focussing on ground shaking and neglect the other aspects. The May 12, 2008 Wenchuan earthquake has damaged 1803 dams and reservoirs, and 403 hydropower plants with an installed capacity of 3.3GW. Among these dams were the 132-m-high Shapai RCC arch dam and the 156-m-high Zipingpu concrete face rockfill dam. These recently completed dams are dam types which, up to now, have not experienced strong ground shaking. The widespread mass movements have caused substantial damage to dams and surface powerhouses in Sichuan. The different features of earthquake hazard are presented, i.e., ground shaking, faulting and mass movements. It is proposed to prepare project-specific safety plans for all dams, which consist of a matrix where the possible hazards and the corresponding countermeasures are listed. The earthquake behaviors of the Sefid Rud, Zipingpu and Shapai dams, which, in the past, have experienced strong ground shaking from nearby earthquakes, are discussed. Finally, the need for strong motion instrumentation of large dams is discussed. It is proposed that major dams with large damage potential, dams located in areas of high seismicity, and dams showing signs of abnormal behavior be equipped with strong motion instruments.

关键词: seismic hazard     arch dam     concrete face rockfill dam     strong motion instrumentation     reservoir-triggered seismicity     Wenchuan earthquake    

Investigation of vortical flows over oscillating body using fast Lagrangian vortex method

Baoshan ZHU ,

《能源前沿(英文)》 2009年 第3卷 第3期   页码 297-306 doi: 10.1007/s11708-009-0010-4

摘要: A computational method facilitating long-time and high-resolution unsteady vortical flows is developed with the advantages of the discrete vortex methods. Both the velocity and pressure distribution of the flow field are calculated by integral formulations in combination with a fast summation algorithm. The vorticity field is described by Lagrangian representation, which is well suited to the moving boundary. Viscosity diffusion of the vorticity is considered with the core spreading model corrected by an adaptive splitting and merging algorithm. The effectiveness of the present method is examined by comparing the numerical results of unsteady separated flows which pass a cylinder and a thin cambered blade undergoing rotational oscillations with available experimental results. Interesting results about vortex shedding patterns and lock-in characteristics are provided for the thin cambered blade.

关键词: unsteady vortical flows     fast vortex method     vortex shedding     rotational oscillation     thin cambered blade    

Synthesis of hydrophobic carbon nanotubes/reduced graphene oxide composite films by flash light irradiation

Kai Wang, Jinbo Pang, Liwei Li, Shengzhe Zhou, Yuhao Li, Tiezhu Zhang

《化学科学与工程前沿(英文)》 2018年 第12卷 第3期   页码 376-382 doi: 10.1007/s11705-018-1705-z

摘要:

Carbon nanotubes/graphene composites have superior mechanical, electrical and electrochemistry properties with carbon nanotubes as a hydrophobicity boosting agent. Their extraordinary hydrophobic performance is highly suitable for electrode applications in lithium ion batteries and supercapacitors which often employ organic electrolytes. Also the hydrophobic features enable the oil enrichment for the crude oil separation from seawater. The ever reported synthesis routes towards such a composite either involve complicated multi-step reactions, e.g., chemical vapor depositions, or lead to insufficient extrusion of carbon nanotubes in the chemical reductions of graphene oxide, e.g., fully embedding between the compact graphene oxide sheets. As a consequence, the formation of standalone carbon nanotubes over graphene sheets remains of high interests. Herein we use the facile flash light irradiation method to induce the reduction of graphene oxides in the presence of carbon nanotubes. Photographs, micrographs, X-ray diffraction, infrared spectroscopy and thermogravimetric analysis all indicate that graphene oxides has been reduced. And the contact angle tests confirm the excellent hydrophobic performances of the synthesized carbon nanotube/reduced graphene oxide composite films. This one-step treatment represents a straightforward and high efficiency way for the reduction of carbon nanotubes/graphene oxides composites.

关键词: carbon nanotubes     graphene composite     flash irradiation method     reduced graphene oxide     contact angles    

标题 作者 时间 类型 操作

Design and analysis of a class of redundant collaborative manipulators with 2-dimension large rotationalangles

Xiaodong JIN, Yuefa FANG, Dan ZHANG, Xueling LUO

期刊论文

Soft curvature sensors for measuring the rotational angles of mechanical fingers

Haixiao LIU, Li LI, Zhikang OUYANG, Wei SUN

期刊论文

Scrutiny of non-linear differential equations Euler-Bernoulli beam with large rotational deviation by

M. R. AKBARI,M. NIMAFAR,D. D. GANJI,M. M. AKBARZADE

期刊论文

Bending and rotational behaviour of semi-continuous composite beams

WANG Jingfeng, LI Guoqiang

期刊论文

Effect of placement angles on wireless electrocoagulation for bipolar aluminum electrodes

Zhenlian Qi, Jinna Zhang, Shijie You

期刊论文

properties of friction stir welded aluminum alloy joints based on axial force, traverse speed, and rotational

Biranchi PANDA,A. GARG,Zhang JIAN,Akbar HEIDARZADEH,Liang GAO

期刊论文

Investigation into the influence of diffuser stagger angles on the flow field and performance of a centrifugal

XI Guang, DING Haiping, YUAN Minjian, ZHANG Chunmei, ZHOU Li

期刊论文

Effects of inclination angles of disc cutter on machining quality of Nomex honeycomb core in ultrasonic

Yidan WANG, Renke KANG, Yan QIN, Qian MENG, Zhigang DONG

期刊论文

一种新型转子式陀螺的分辨率为0.47″的转子微偏转角度检测方法

Hai LI, Xiao-wei LIU, Rui WENG, Hai-feng ZHANG

期刊论文

六自由度光栅干涉仪中的无偏溯源角表达法

常笛1,2,胡鹏程1,2,谭久彬1,2

期刊论文

Development of an analytical model to estimate the churning losses in high-speed axial piston pumps

期刊论文

Vibratory behaviors of Jeffcott system on cylindrical roller bearings

Hao WU, Jianwen WANG, Qi AN

期刊论文

Features of seismic hazard in large dam projects and strong motion monitoring of large dams

Martin WIELAND,

期刊论文

Investigation of vortical flows over oscillating body using fast Lagrangian vortex method

Baoshan ZHU ,

期刊论文

Synthesis of hydrophobic carbon nanotubes/reduced graphene oxide composite films by flash light irradiation

Kai Wang, Jinbo Pang, Liwei Li, Shengzhe Zhou, Yuhao Li, Tiezhu Zhang

期刊论文